Product Description
Shree Laser System is a leading manufacturer and supplier of Mold Repair Laser Welding Machines designed for precision repair of molds, dies, tooling, and high-value industrial components. Our machines utilize advanced laser welding technology to restore damaged, worn, or cracked molds with exceptional accuracy while minimizing heat distortion.
The concentrated laser beam creates a strong and precise weld, making it ideal for repairing injection molds, die-casting molds, plastic molds, stamping dies, extrusion dies, and precision engineering components. The machine ensures minimal material loss, excellent weld quality, and reduces production downtime, helping manufacturers extend mold life and lower replacement costs.
Built with advanced control systems, ergonomic operation, and stable laser output, the Mold Repair Laser Welding Machine delivers consistent performance across automotive, aerospace, plastic molding, tooling, and engineering industries.
| Standard Configuration of Mold Laser Welding Machine |
| Parameter |
Specification |
| Max Laser Power |
400 W |
| Laser Medium |
Nd3+ : YAG |
| Pulse Width |
0.1 to 20 ms |
| Power Consumption |
6 Kw |
| X Axis |
Movable 300 mm |
| CCD Camera |
HD colorful CCD camera |
| Pump Lamp |
Dual flash lamp |
| Laser Wavelength |
1064 nm |
| Welding Depth |
0.1 to 3 mm |
| Power Required |
380V 10% / 50 Hz 60 Hz |
| Y Axis |
Movable 200 mm |
| Electric Up & Down |
Motorized |
Features
- High-precision laser welding
- Minimal heat affected zone (HAZ)
- Negligible deformation after welding
- Strong and durable weld joints
- Microscope-assisted accurate welding
- Easy operation with user-friendly controls
- Suitable for intricate mold repair
- Low maintenance requirements
- Energy-efficient performance
- Long service life
Applications
- Injection mold repair
- Plastic mold repair
- Die casting molds
- Stamping dies
- Blow molds
- Extrusion dies
- Precision tooling
- Automotive components
- Aerospace parts
- Engineering and manufacturing industries
Specifications
- Machine Type: Mold Repair Laser Welding Machine
- Laser Type: Nd:YAG / Fiber Laser (Available as per requirement)
- Welding Material: Steel, Stainless Steel, Copper, Aluminum, Titanium, Tool Steel & Alloy Metals
- Cooling System: Water Cooling
- Operation: Manual / Semi-Automatic
- Power Supply: 220V/380V
- Brand: Shree Laser System
- Condition: New
Benefits
- Extends mold life significantly
- Reduces replacement costs
- Improves production efficiency
- Delivers superior weld quality
- Ideal for precision repairs
- Saves maintenance time
- Increases manufacturing productivity
Frequently Asked Questions (FAQs)
1. What is a Mold Repair Laser Welding Machine?
A Mold Repair Laser Welding Machine is a precision welding system used to repair damaged molds, dies, and tooling components with minimal heat distortion and high welding accuracy.
2. Which industries use this machine?
It is widely used in automotive, plastic molding, die casting, aerospace, electronics, tooling, engineering, and manufacturing industries.
3. What materials can be welded?
The machine can weld stainless steel, tool steel, carbon steel, copper, aluminum, titanium, nickel alloys, and various other metals.
4. Does laser welding damage the mold?
No. The laser produces a highly focused heat source, resulting in a very small heat-affected zone and minimal deformation.
5. Can it repair small cracks and edges?
Yes. It is specially designed for repairing fine cracks, chipped edges, worn surfaces, and precision mold cavities.
6. Is the machine suitable for injection mold repair?
Yes. It is widely used for repairing plastic injection molds, die-casting molds, and precision tooling.
7. Is operator training required?
Basic training is recommended. The machine features user-friendly controls for easy operation.
8. What are the advantages over conventional welding?
Laser welding offers higher precision, less heat input, minimal polishing, reduced distortion, stronger welds, and faster repair compared to TIG or arc welding.
9. Is after-sales support available?
Yes. Shree Laser System provides installation support, operator training, technical assistance, and maintenance services.
10. Can the machine be customized?
Yes. Machine specifications, laser power, working area, and accessories can be customized according to customer requirements.
Enhanced Precision for Mold RestorationThis laser welding machine provides exceptional accuracy when repairing and restoring molds, dies, and precision tools. The 400-watt power and dual flash lamp system enable targeted repairs, minimizing heat-affected zones and protecting the surrounding materials. Ideal for industries that rely on maintaining tight tolerances, it helps return damaged parts to their original specifications.
Versatile Applications Across IndustriesDesigned to tackle a variety of restoration tasks, the machine is suitable for repairing injection molds, die-casting molds, stamping dies, and delicate industrial components. It addresses surface defects, cracks, chips, and casting imperfections, restoring components in automotive, aerospace, and manufacturing environments. Its flexibility supports the maintenance and longevity of a broad spectrum of high-value industrial assets.
FAQ's of MOLD REPAIR LASER WELDING MACHINE:
Q: How does the mold repair laser welding machine restore damaged molds and dies?
A: The machine uses a concentrated laser beam to weld and fill cracks, chips, and worn-out areas with precise heat control. This allows the operator to add filler material and blend repairs seamlessly, restoring the mold's original shape and strength without causing heat distortion.
Q: What types of issues can this laser welding machine address in molds and industrial tools?
A: This welding system effectively repairs cracks, chips, worn edges, pinholes, surface defects, and casting imperfections. It can rebuild damaged edges, corners, and cavities, as well as refurbish high-value tooling, maintaining dimensional accuracy and extending usable life.
Q: When should I consider using this laser welding machine for my molds or dies?
A: You should use the machine when you notice cracks, chipping, or wear in your molds and dies, or if surface integrity has been compromised by frequent operational use. It's also beneficial during routine tool maintenance to correct minor defects before they lead to larger issues.
Q: Where can this machine be effectively used in industry?
A: This laser welding machine is suitable for use in manufacturing plants, mold workshops, tool repair facilities, and industries such as automotive, aerospace, and general engineering. It is adaptable to environments that require precision component repair and restoration.
Q: What is the process for repairing thin or delicate metal components with this machine?
A: The dual flash lamp laser system delivers tightly controlled energy, enabling operators to perform intricate welds on thin metals. The process minimizes thermal stress and maintains the integrity of delicate parts, making it ideal for repairing precision tools and fine molds.
Q: What are the primary benefits of using a 400-watt mold repair laser welding machine?
A: Key benefits include precise, localized repairs with minimal material distortion, reduced downtime compared to conventional welding, restored dimensional accuracy, and extended mold service life. It also supports repeated industrial use of refurbished tooling.
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